CAPABILITIES

Solmac Inc. offers a diverse array of precision CNC turning and milling capabilities including 5-axis machining and multi-task machining from a professional team of dedicated craftsmen trained in CNC manufacturing and ready to tackle any CNC machining task. Solmac offers Precision CNC Machining services to customers in the most complex industries.

Our CNC machining centers are fast, precise, and rigid. This makes them capable of holding tight tolerances with excellent finishes. We offer milling and turning services to a wide range of industries and in a wide variety of product sizes and materials. In addition to state of the art CNC machinery, our facilities list includes the latest CAD/CAM software and CMM technology.

From large to medium sized parts, Solmac provides high quality services that consistently meet our customers’ expectations. Our customers trust us with high tolerance parts, because our quality system and machinery are fully capable of handling the most critical jobs. We emphasize our quality improvements in our processes and in our quality systems. Our focus is on machining of large complex, high-precision, quality components maintained to tolerances of +/- 0.0002″ (0.005 mm) by utilizing CNC 3+2 and 5-axis machining strategies.

We have a systematic maintenance program for our machines, which minimizes our downtime. This is an essential element in keeping our deliveries on time.

We provide production machining and custom prototype manufacturing for a variety of industries including aerospace and military, shock and vibe, industrial, oil and gas, and others.

We are well-versed and knowledgeable with a variety of materials such as:

  • Stainless Steels: 18-8, 17-7, 17-4PH, MO13-8PH, 304, 303,
  • Steel: Low carbon 1006, 1018, medium carbon 4130, high carbon 52100
  • Titanium: Grade 2, Grade 5, Medical Grade 6AL4V ELI.
  • Aluminum 2024-T3, 2024-T4, Aircraft Aluminum 6061-T6, 7075-T6, T73 (Alclad), Naval Aluminum 5083, 5086.
  • Superalloys: Haynes 25, Kovar, Invar, Inconel, Hastelloy, Cobalt Steels and Nickel Steels.
  • Brass, Aluminum Bronze, Steels.

Industries Include:

  • Aerospace
  • Space and Defense
  • Shock and Vibe
  • Industrial | Oil and Gass
  • Automotive
  • Solar And Wind Energies

  • 5-AXIS TURN MILLING
  • 5-AXIS MILL TURNING
  • 5-AXIS PRODUCTION MILLING
  • MULTITASK MACHINING
  • CNC TURNING | MILLING
  • INSPECTION EQUIPMENT
  • CAD/CAM
  • OTHER EQUIPMENT

5-AXIS TURN MILLING

Our 5-axis turn milling capability allows us to produce most complex large workpieces with the integrated technologies such as gear hobbing, power skiving and 5 –axis simultaneous machining. The six sided complete machining delivers significant competitive advantage in modern manufacturing.

Highlights of our CTX2000TC machining center:

  • Full 5-axis Milling and Horizontal Turning
  • Ø 24.8max.,80.7” length
  • Ø 13.78” SMW Automatic Steady Rest
  • Double Spindle
  • BLUM Laser Tool Measuring
  • Renishaw Probe Workpiece Measuring Cycles
  • 1200 psi Coolant Pressure & Coolant Chiller
  • Gear Hobbing | Power Skiving
  • High torque and horse power
5-AXIS TURN MILLING

5-AXIS MILL TURNING

Our Mill/Turning machine combines  two processes on one machine. Milling and turning in one setup guarantee the highest precision and time-savings. The pallet changer of the DMC80FD allows setup parallel to production time for maximum productivity.

Highlights of our DMC80FD duoBLOCK machining center:

  • Milling and turning in one set upwith the DirectDrive table and 800RPM rotational speed
  • Electronic balancing sensorwith Siemens 840D solutionline
  • 5-axes simultaneous processingwith NC-rotary-table and controlled B-axis
  • Ø 31.5” max workpiece
  • 120- HSK100 Tool Magazine
  • (2) Ø 31.5 Pallets
  • BLUM Laser Tool Measuring
  • Renishaw Probe Workpiece Measuring Cycles
  • 1000 psi Coolant System
  • Load Capacity 2,204 lbs
5-AXIS MILL TURNING

5-AXIS PRODUCTION MILLING

Our DMC65 monoBLOCK with an automatic pallet changer offers greater productivity and flexibility in production. The DMC65 uses three pallets with 1,102.3 lbs. loads each and measuring 19.7 × 19.7 in. Optimum use of the machine’s open-space ensures that both the work area and setup station can be accessed with an ease allowing maximum efficiency. Amongst other advantages, this also means that the machine can still be loaded from above with a crane.

Highlights of our DMC65 monoBLOCK machining center:

  • Automatic pallet changer for a total of 3 pallets
  • 1,102.3 lbs. load weight per pallet
  • Workpieces up to ø 24.8 × 19.7 in.
  • 5-axis simultaneous milling
  • Travel Range X/Y/Z: 25.6/25.6/22
  • BLUM Laser Tool Measuring
  • Renishaw Probe Workpiece Measuring Cycles
  • 120 tool magazine
  • 18,000rpm spindle
5-AXIS PRODUCTION MILLING

MULTITASK MACHINING

Our MULTIPLEX 6300Y CNC turning center provides Multi-Tasking capability with dual-spindles, dual-turrets and rotary tool capability for highly efficient mid-sized lot production. Both spindles can be used to machine the front and back sides of parts, including milling operations, for single-setup production.

Equal in performance, both turning spindles can be used to simultaneously cut two parts at one time. Continuous simultaneous machining by both spindles with an automatic workpiece transfer from one spindle to the other guarantee the highest precision and time-savings

Our MULTIPLEX 6300Y is equipped with a gantry loader which provides fast, high-production loading and unloading. Our GL400 gantry loader brings more versatility, flexibility and productivity with variety of loading cycles.

Highlights of our MULTIPLEX 6300Y machining center:

  • GL-400 Gantry Robot (88lbs x 2) loading capacity
  • Dual identical performance spindles
  • Dual turrets
  • 12-tool capacity turrets
  • Tool Eye data management system automatically registers tool position to CNC
  • Automatic workpiece transfer
  • Y-axis
  • 200psi coolant pressure
  • Coolant chiller
MULTITASK MACHINING

CNC TURNING | MILLING

With our turning and milling CNC machining centers we are able to provide high quality machining with full 4 axis capabilities. Optional high-pressure thru-spindle-coolant allows us to efficiently drill deep holes even in materials such as stainless steel and inconel. We are experienced in machining various shapes of castings, as well as tube sheet drilling and 3D milling.

Our CNC machines are fast, precise, and rigid. This makes them capable of holding tight tolerances with excellent finishes.We offer turning and milling services to a wide range of industries and in a wide  variety of product sizes and materials.

Highlights of our Turning machining center:

  • Upto 16.5max dia ,80”center-to-center
  • Auto- steady rest
  • Live Tooling
  • C-Axis
  • Y-axis
  • Re-threading option
  • 1000 psi coolant

Highlights of our Milling machining center:

  • 4th axis
  • 40” x 20” x 20” worktable
  • 1000psi thru coolant
  • Renishaw Probe Inspection Plus
CNC TURNING | MILLING

INSPECTION EQUIPMENT

At Solmac we continuously invests in high tech inspection equipment. We are committed to meeting and exceeding precision CNC machining and other machining standards for ultimate part accuracy and customer satisfaction.

Highlights of our Inspection Equipment:

  • Brown & Sharpe Global Performance 9158 CMM: 35”x 59” x 31” worktable PC-DMIS CAD++ Software, Quindos ,PC-DMIS Gear, LSP-X1h Scanning Probe
  • Manual Brown & Sharpe CMM: 18” x 24” x 18” worktable
  • Mahr Federal Air Gage System
  • Starlite GX Vision System
  • Mitutoyo SJ -201 surftest
  • Various Gage Blocks, Pingages, thread gages etc.
  • Micrometers 0-16”: incl. blade, pitch etc
INSPECTION EQUIPMENT

CAD/CAM

Our CAD/CAM software provides advanced milling strategies for milling, turning, high-speed and 5-axis machining.

Highlights of CAD/CAM software:

  • AutoDesk/ Partmaker/ Powermill Full Licence
  • 3D surfacing
  • 5axis milling and mill-turning
  • Blisk and Blade milling strategies
CAD/CAM

OTHER EQUIPMENT

SAWING | LIFTING | MARKING | DEBURRING

  • With our Cosen fully automated band saw, we can saw cut material up to 16.5” in diameter.
  • Lifting capabilities up to 10 tons.
  • Marking System (Telesis)
  • Micro Deburring
OTHER EQUIPMENT

Need a quote?

Call us today at 716.630.7061 or email us by clicking here.

Our Quality Policy states:

“We are committed to comply with all of our customer’s requirements and continuously improve our product’s quality and service.”

At Solmac Inc., we strive to do things right the first time and meet and exceed our customer's requirements and specifications. This mentality is reflected in our Quality Policy, which we live by each and every day.